Elektro Sochor spol.s r.o. en

History and establishment

Elektro Sochor spol. s r. o.-ŠMERAL Group is a subsidiary of ŠMERAL Brno, a.s., which bacame famous by production of castings, later production of Kaplan turbines and since 1925 production of forming machines.
Our company independent history dates back from September 30, 1994.
Company Elektro Sochor spol. s r.o. - ŠMERAL Group is registered in the Commercial Register kept by the Regional Court in Brno, Section C, File 16727.

Production program

Complex supplier activities in the field of manual, semi-automatic and automatic forming lines and robotized workplaces
Design and production of atypical machine equipment included in the line
Design and production of mechanized and automated nodes for forging shops and pressing shops
General overhauls of forming machines according to Statutory Order No. 378/2001 Coll.
Electrical and electronic equipment
Electrical maintenance and repairs

Production department

Assembly of automatic lines and robotized workplaces
Mechanization and automation of forging shops and pressing shops
General overhauls of forming machines
Electrical and electronic equipment
Electrical maintenance and repairs

Technical department

Development, general overhauls and medium repairs of electrical equipment of forming machines
Design of automation technology for kontrol of production process and technological units
Development of electrical equipment of production machines according to the customer´s order
Modernization of original relay wiring and replacement by control systems
Electrical consultancy in the field of forming technology
Documentation processing according to the customer´s request

SW production department

Production of PLC software
System of complex visualization for forming machines
Simulation of robotized workplaces
Robot positioning and programming
Software production for servo drives

Development of electronic device

Embedded device and applications for presses based on single chip microprocessors
Forcemeters for presses
Temperature monitoring of switchboards

Important milestones

2015 Complete robotization of forging line 4000t with 25 robots, the biggest forging line in Europe
2014 Development, production of robotized workplace of forging rolls with two synchronized torque motors on machine and synchronized compensatores carried by robots
2009 Automatic forming line with 9 robots
2007 Development, production of electronically controlled hydraulic ejectors of preses with high speed and positioning accuracy
2004 Development, assembly and commissioning of portal loader
Extention of activities by machine design and machine production
2003 Use of control with two synchronized torque motors on a cross wedge rolling machine
2002 Development of a forcemeter for forming force measurement on the principle of piezoelectric charge sensors
2000 Quality management system ČSN EN ISO 9001
1997 The first komplex control system of forming line
1996 The first press using control system
Implementation of our own devices for forming technology production
1995 The first machine with electromechanical control with CE certificate

REFERENCES
YEAR 2017

Electrical equipment of machines:
horizontal forging press LKL 400, Slovakia
pneumo-hydraulic hammer KHZ 4, Russia
pneumo-hydraulic hammer KHZ 8, Russia - 2x
drawing press TPX 10A, ČR
cross wedge rolling machine ULS 100RA, Thailand
cross wedge rolling machine ULS 100RB, Italy
cross wedge rolling machine ULS 100RB/AL, Canada
press National 700, Czechia
press RASTER HR 250/1300 NL, Slovakia

REFERENCES
YEAR 2016

Electrical equipment of machines:
mechanical press for powder metalurgy TPA 12 - DORST, Czechia
cross wedge rolling machine ULS 100RA, Japan
pneumo-hydraulic hammer KHZ 4, Czechia
forging automatic machine AKS 63, Czechia
forging automatic machine AKS 35, Slovakia
vertical forging press LZK 2500PS/H, Russia
vertical forging press LZK 4000B, Mexico
trimming press LDO 315A/S, Russia
vertical forging press LMZ 4000, Czechia
vertical forging press LMZ 2500, Czechia
vertical forging press LZK 1600P, Czechia

Robotization:
robot for lubrication and die blowing-off, Slovakia

REFERENCES
YEAR 2015

Electrical equipment of machine:
cross wedge rolling machine ULS 55, Thailand
mechanical press for powder matallurgy TPA 6 - DORST, Czechia
vertical forging press LZK 2500P/H, Russia
trimming press LKOA 200, Russia
eccentric press LE 400/D, Slovakia
pneumo-hydraulic hammer KHZ 8A, Vietnam

Robotized forming lines:
robotized line 4000t with 25 robots, Czechia

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